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The most popular fully automatic hydraulic QT4-15 block making machine in China

The QT4-15 block making machine in China has attracted increasing attention from manufacturers and builders worldwide due to its advantages, such as significantly increased production efficiency, stable output, reliable products, and low operating costs. The QT4-15 concrete block making machine in china production line is fully automated, controlled by a PLC intelligent control box. This includes material batching, transporting concrete raw materials, vibration molding, and finally stacking concrete bricks. The entire brick factory requires only 4-5 workers. The QT4-15 cement block making machine in China can produce 8,000 400*200*200mm hollow concrete bricks per day, equivalent to the combined output of four semi-automatic production lines. This significantly reduces labor costs and solves the problems of large workforces and management difficulties in brick factories.

Advantages and selling points of the QT4-15 block making machine in china

The QT4-15 block making machine in China, with its advanced production technology, produces concrete bricks of superior quality, high strength, uniform density, and precise dimensions, with an accuracy controllable within 0.3mm. Its extremely low defect rate fully meets the requirements of high-standard projects. The QT4-15 block making machine price in China employs advanced servo vibration technology, reducing energy consumption by 20% compared to traditional brick-making machines. Therefore, the QT4-15 block making machine for sale in China produces higher quality concrete bricks, consumes less electricity during production, and has lower labor costs, significantly reducing production costs and greatly increasing brick factory profits.

The QT4-15 block making machine in China has overall dimensions of 3650*1560*2400mm, weighs 4000kgs, has a total power of 22.2kw, a vibration force of 55-70kN, and a production cycle of 12-20 seconds. The QT4-15 block making machine in China requires 960*550mm and 1010*550mm fiber pallets, a JS500 mixer, and an 8m long belt conveyor machine. Customers can choose the color of the QT4-15 concrete block making machine manufacturers in China. We also provide a free set of molds and a one-year warranty.

Multi-functionality and green production are also key advantages of the QT4-15 block making machine in China. The QT4-15 isn’t limited to producing only one type of brick; by changing the molds, it can produce various sizes of hollow concrete bricks, including 8-inch, 6-inch, and 4-inch bricks, as well as solid bricks, colored paving bricks, kerbstones, and other types. The QT4-15 concrete block making machine in China also boasts a powerful solid waste processing capability, turning waste into treasure. It can use fly ash, solid construction waste, and slag as raw materials, promoting low-carbon production, energy conservation, and emission reduction, lowering production costs, and increasing brick factory profits. Furthermore, in many countries, factories achieving green and low-carbon production often receive subsidies and tax breaks from local governments.

 

 

 

 

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Technical Data

Machine size3650×1560×2400mm
Weight4000KG
Power voltage400V/380V/220V AC
Pallet size960*550mm,1010*550mm
Mixer modelJS500
Power of host machine22.2KW
Forming period12-20S
Vibration force55-70KN
Worker4-5 Worker
Block mouldOne set for free
Belt conveyor machine8 m length
ColorCustomizable
Machinery Test ReportProvided
Raw materialFly Ash Cement Sand Concrete
Place of OriginShandong
ConditionNew
After-sales Service ProvidedEngineers available to service
Product nameQT4-15 block making machine in China
Warranty of core components1 year
Applicable industriesBuilding Material Shops, Construction works

QT4-15 block making machine in China production capacity:

block making machine in china

The advantages of QT4-15 fully automatic hydraulic block making machine in china production line

concrete-block-making-machine-in-china
The PLC intelligent electrical control box is the control center of the QT4-15 block making machine in china

01.PLC intelligent electrical control box

The PLC intelligent electrical control box controls the production process through a program set by our engineers, down to the precise production steps and timing. This ensures that every hydraulic action, vibration frequency, and vibration time runs perfectly, enabling the QT4-15 block making machine in China to produce concrete bricks in an automated, high-standard, and fast-paced manner. The emergence of PLC intelligent electrical control boxes marks the transition of the concrete block making machine in China from manual mode to the era of automation and intelligence.

The solenoid valve is the hydraulic actuator of the QT4-15 block making machine in china price

02.Solenoid valve

During the production of concrete bricks, the QT4-15 block making machine in China uses a PLC intelligent control box to issue action commands. Upon receiving these signals, the solenoid valves control each production step by changing the flow and pressure of the hydraulic oil, including hydraulic actions such as plate feeding, material feeding, pressing, and demolding. The solenoid valves equipped in the QT4-15 cement block making machine in China are of excellent performance, with a fast response time (millisecond-level), long lifespan, high quality, and resistance to high temperatures, water, and dust.

cement-block-making-machine-in-china
block-making-machine-price-in-china
Hydraulic oil pipes connect to each hydraulic component of the QT4-15 made in china block making machine

03.Hydraulic tube

The function of hydraulic hoses is to transport hydraulic oil to each hydraulic cylinder, realizing the transmission of hydraulic force and the control of hydraulic actions. Working in conjunction with the PLC control box and solenoid valves, they complete each hydraulic action. The hydraulic hoses equipped in the QT4-15 block making machine in China are resistant to high temperature and pressure, have good flexibility, and feature steel wire winding in the inner rubber layer for strong pulse resistance. They also have sealed interfaces to prevent oil leakage. The hydraulic hoses are the “lifeline” ensuring the safe and efficient operation of the QT4-15 blocks making machine price in China.

Steel plates serve as the supporting frame for the QT4-15 cost of block making machine in china

04.Block Machine Steel Plate

The QT4-15 block making machine in China is made of high-quality, thickened Q345B steel plate, with key parts using cast steel components, resulting in extremely high overall machine strength. This robust machine body ensures a long service life and resists the impact of vibration systems, guaranteeing that the QT4-15 concrete block making machine in China will not deform or crack even after prolonged use, with a service life of 10-15 years.

block-making-machine-for-sale-in-china
concrete-block-making-machine-manufacturers-in-china
Exchangable block mould box for different block styles

05.Block making machine hollow block mould

As a key component of the QT4-15 block-making machine in China, the mold determines the shape and size of the produced concrete bricks, ensuring the precise molding of the QT4-15 bricks. Various mold types are available, including hollow bricks, perforated bricks, paving bricks, and curb stones. The QT4-15 block making machine in China molds are made of special steel materials with extremely high wear resistance. Through heat treatment and wire cutting processes, their strength is increased by 2-3 times compared to ordinary molds, reaching HRC55-60.

The vibratory motor provides ample power to the vibratory platform of the QT4-15 block making machine for sale in china

06.Vibration motor

The vibrating motor uses high-frequency vibration to keep the concrete raw materials in a rapid flow state, expelling air and quickly and evenly filling the mold, increasing density. This ensures that the concrete bricks produced by the QT4-15 concrete block making machine in China have high density, a short molding cycle, high strength, no cracking, and good durability. The total vibration force of the QT4-15 block making machine in China reaches 55-70kN, with multiple vibrating motors driving synchronously, resulting in concentrated energy and high efficiency.

block-making-machine-in-china-price
made-in-china-block-making-machine
The hydraulic cylinder is the "power actuator" of the hydraulic system in the qtj4 26c block making machine

07.Hydraulic cylinder

The hydraulic cylinder is the final actuator in the hydraulic system of the QT4-15 block making machine in China. It converts the pressure energy of hydraulic oil into mechanical energy, thereby realizing hydraulic actions such as feeding, pressing, and demolding. This ensures the high-speed operation of the QT4-15 concrete block making machine in the China production line and plays a crucial role in the molding quality of concrete bricks. The hydraulic cylinders equipped in the QT4-15 cement block making machine in China are stable in operation, have a long service life, and have no risk of cylinder explosion.

Advantages of the QT4-15 block making machine in china

Cheap clay brick machine
Cheap and reasonable block machine factory bottom price
clay brick machine Convenient-transportation
Sea freight is convenient and has lower shipping costs
High-quality clay brick machine
High-quality components fabricated block machine body
multifunctional clay brick machine
Multifunctional Block production will make all kinds of different block styles
mute clay brick machine
Mute (Very small vibration noise decibel of 50)
Simple--Operation clay brick machine
Simple--Operation intelligent human-machine exchange system
Stable clay brick machine
Stable block machine design frame and balance
Strong clay brick machine
Strong long-time continuous performance
Without-electricity clay brick machine
Energy saving and high production efficiency

Simple project sections and block laying buildings

Concrete block samples for clients to choose (6)

cost-of-block-making-machine-in-china

When purchasing a QT4-15 block making machine in china, how should customers choose the appropriate mold?

Customers can research the local construction market and select the most popular brick types. Alternatively, they can tell our sales team which country or region they are from, and our team will recommend molds based on the most commonly used brick types in the area. We can also design mold drawings according to customer needs.

qtj4-26c-block-making-machine

Realistic scene of Henry block making machine operation

qingdao-hf-machinery-co-ltd
The QT4-15 block making machine in china purchased by the customer is currently producing hollow concrete bricks on-site.
concrete-block-making-machine
The customer successfully received the concrete block making machine in china
cement-block-making-machine
The customer's brick factory is producing hollow concrete bricks.

Necessary equipments for QT4-15 Automatic block making machine in china complete production line (8)

  • cement silo

    Cement silo for cement storage and supplying cement to batching plant

    Cement storage silo parameters:

    Production capacity :100 tons
    Tank diameter :3 meter
    Vertebral height:2.5m
    tank height8m
    Landing leg1.96m( Customized)
    discharging height1.96m
    Clean typeYCD-2
    Tank thicknessAboved 4mm, middle 5mm, below 6mm
    Assembly method assembled and detachable
  • cement screw machine

    The cement screw machine is for transferring cement  to the batching machine

    Screw conveyor machine parameters :

    Overall size :8000*219*500mm
    Weight250kgs
    rated power3 kw
    Diameter (mm):219 mm
    Wall thickness(mm):

     

    6mm
    Handling Capacity (m3/h):

     

    20m3/h
    Conveyor waySpiral
    Connection wayFlange
  • concrete batching machine

    Concrete batching machine is for weighing and  batching different size of gravel and stone powder

    PLD1200 batching machine data:

    Overall size :7500×2200×2500mm
    Weight4500kgs
    rated power8.8 kw
    Total hopper capacity:1200L
    Storage hopper capacity:3*2.5m3
    Production capacity:56m3/h
    Height of Adding Material:2.8m
    Belt speed:1.25m/s
    Product namePLD1200 batching plant machine
  • block making machine price

    JS500 concrete mixer is for  mix cement, sand, stone dust , gravel, and aggregate together for block materials

    JS500 Mixer Parameters data :

    Mixing motor power18.5kw
    Boost motor power5.5kw
    Pump motor power0.55kw
    Discharge capacity500L
    Feed capacity800L
    Efficiency≥28m³/h
    Rotating speed of stirring blade23r/min
    Hopper lifting speed18m/min
    Maximum particle size of bone particles10mm/8mm
    Discharge height1.8-4.5m

     

  • block conveyor machine

    The belt conveyor is for conveying mixed material from mixer to a block machine hopper

    The belt conveyor parameters :

    Weight:250 kgs
    Overall size:8000*700*500mm
    Motor power :2.2 kw
    Belt type:

     

    “V” type complete

     

    Conveyor speed:

     

    1.2 m / second
    Storiesdouble
    steel materialangle iron
    Assembly methoddetachable
    Belt materialRubber belt wire
  • cement scale

    Cement scale is for scale cement quantity then transfer cement to batching machine

    Cement scale parameters:

    Volume of weighing hopper :0.4m3
    Batching precision:±1%
    Maxmum scale powder material:500kgs
    Graduation value2kg,5 kg, 10kg
    number of sensor4,6,8
    sensor typepressure sensor
    display modeldigital display, tensile sensor
    interface modelRS232, RS485
    Protection levelIP67/IP65
  • double pallet stacker

    The double pallet stacking machine is for palletizing and stacking blocks to be more stories.

    Double stacking machine parameters:

    Overall size:2500*1770*2400 mm:
    Power (KW):3KW

     

    Speed0.5M/S

     

    Stacker layer3-4 layers

     

    Total weight:1500KGS
    stacking methodclamp handle
    stacking accuracy5mm
    safety performanceanti-pinch, anti-collision
    Pallet sizeAdjustment size
  • diesel forklift 3 tons

    3 tones diesel engine forklift for carrying bricks out

    3 tons forklift parameters:

    Tyre stylesolid tyre
    Mast lifting maximum height3000mm
    Fast driving speed18/19km per hour
    Overall length2700*1225*2700mm
    Fork size1070*122*45mm
    Applicable industrialslogistic transport
    Engine typewei chai brand
    Loading capacity1000-3000 kgs
    Weight4300kgs
What precautions should be taken during the first production run after the QT4-15 block making machine in china is installed?

First, check the hydraulic lines and electrical wiring of the QT4-15 block making machine in China for damage, and ensure the bolts on the molds, vibrating motor, etc., are tight. Second, check the lubrication level of the hydraulic cylinders and bearings of the QT4-15 concrete block making machine in China; fill the oil tank to two-thirds full. Then check for mold wear and foreign objects in the mold box. Next, turn on the QT4-15 cement block making machine in China in manual mode and sequentially execute actions such as plate feeding, material feeding, vibration molding, demolding, and stacking, checking if each production step is normal. Finally, check the quality of the produced concrete bricks. If everything is normal, automated production can be started.

In general, the entire inspection process follows four standards:

1. Each production action is executed flawlessly.

2. Hydraulic pressure is stable, and oil temperature is normal.

3. The produced concrete bricks are dimensionally accurate and of acceptable quality.

4. There are no leaks in the hydraulic lines and cylinders.

What precautions should be taken when using a QT4-15 block making machine in china to produce concrete bricks in low winter temperatures?

In cold winter weather, especially below freezing, the QT4-15 block making machine in China needs to be fully preheated before starting. Run the machine unloaded and wait for the hydraulic oil temperature to rise to around 25°C. Antifreeze can also be added to the hydraulic oil. Secondly, regarding concrete raw materials, since they contain a certain proportion of water, it’s essential to check if they are frozen. If necessary, warm water can be used. After the QT4-15 block making machine for sale in China produces concrete bricks, promptly clean the molds, material carts, hoppers, and mixer to remove any concrete residue to prevent freezing. Manufacturers such as qingdao hf machinery co ltd, shengya machinery, and qingdao machinery share similar views.

What precautions should be taken when using a QT4-15 block making machine in china to produce concrete bricks during the high temperatures of summer?

When producing concrete bricks with the QT4-15 block making machine in China in the high temperatures of summer, the most important thing to pay attention to is “heat protection and cooling.” First, a sunshade should be erected to prevent the QT4-15 concrete block making machine in China from being exposed to direct sunlight. Second, pay attention to the temperature of the hydraulic oil; if the hydraulic oil temperature exceeds 70℃, the cooling system should be checked immediately. Finally, regarding the curing of the produced concrete bricks, ensure they are shaded to prevent rapid moisture evaporation caused by direct sunlight, and increase the frequency of watering appropriately. Manufacturers such as shandong shengya machinery co ltd, hf machinery group, and shengya cement block making machine all have similar precautions.

How to determine if the moisture content of the concrete raw materials used in a QT4-15 block making machine in china is appropriate?

The moisture content of concrete raw materials is a crucial factor in ensuring the quality of concrete bricks produced by the QT4-15 block making machine in China. A classic and simple method for judging the moisture content of concrete is the “clump test.” A worker holds the concrete raw material in their hand, squeezes it tightly into a ball, and then releases their hand. If the concrete raw material retains its ball shape and doesn’t crumble, and is then dropped from a height of 1.5 meters to the ground, and the ball breaks into several pieces instead of shattering, this indicates that the moisture content of the concrete raw material is just right.

How to check the hydraulic oil condition of a QT4-15 concrete block making machine in china

First, run the QT4-15 block making machine in China for a period of time to allow the hydraulic oil temperature to reach 40-50℃. This allows contaminants in the hydraulic oil to be evenly distributed. Then, clean the sampling port and take about 200 ml of hydraulic oil into a clean, transparent glass. Send this glass to a professional testing institution for analysis.

Alternatively, you can make a rough judgment by observation. If the hydraulic oil is transparent and light yellow, it indicates that the hydraulic oil is in good condition. If the hydraulic oil is cloudy, black, has an odor, has sediment at the bottom, or has increased viscosity, it needs to be replaced immediately.

Does the vibrating motor of the QT4-15 cement block making machine in china require special maintenance?

The answer is yes. The vibratory motor powers the vibration system of the QT4-15 block making machine in China. Given the high-frequency vibration and dusty working environment, it requires specialized maintenance. First, it’s crucial to check daily for loose mounting bolts on the vibratory motor, as loose bolts are the most common cause of motor malfunctions. Second, check the protective cover of the vibratory motor for damage and ensure the junction box is sealed to prevent concrete materials and dust from entering. Finally, observe the vibratory motor for any abnormal noises during operation. If any abnormal noises are heard, the machine should be stopped immediately for inspection.

How should concrete bricks produced by the QT4-15 block making machine in china be scientifically cured?

Scientific curing determines the strength and durability of concrete bricks. For concrete bricks produced by the QT4-15 concrete block making machine in China, the first seven days after molding are a critical period for curing. Suitable temperature and humidity conditions must be provided, and exposure to direct sunlight and rain should be avoided. After 28 days of curing, the concrete bricks reach their maximum strength.

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